Crack Propagation Analysis of Fiber-Reinforced Composite Hollow Transmission Shaft

Abstract

The main purpose of this research was to investigate crack propagation resistance of shaft. Hollow transmission composite shafts were produced and their crack behavior was investigated. Glass fiber-reinforced polyester polymer composite material is used for the hollow transmission shaft of Hidasie H260 helicopter model of Dejen Aviation Engineering Complex, DAEC. The elastic engineering constants of composite transmission shaft are determined using the Classic Laminate Theory, CLT. Linear Elastic Fracture Mechanics, LEFM was used to analyze its crack propagation by taking a through-thickness central crack. The stress at the crack tip is analyzed and it was found that the glass fiber-reinforced polyester polymer composite transmission shaft has good resistance to crack propagation. FEA method was used to crack propagation analyses. The model of shaft is generated using Finite Element Method. Due to the symmetry of the problem, only a quarter part of it is modeled and analyzed. The crack-tip region was meshed using quarter point (singular) 8-node quadrilateral elements to get accurate results and the analysis used a fit of the nodal displacements in the vicinity of the crack tip. The maximum stress is at the crack tip since there is a stress concentration at sharp edges.